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  • Extrusion | Polartek Poli̇mer Araştirma Teknoloji̇leri̇ | İstanbul

    Twin Screw Extrusion, Single Screw Extrusion, Cast Film Unit, Blown Film Unit, 3D Printer Filament Line, Filter Test Machine, Gelimat Mixser, Two Stage Press, Multi Layer Extrusion LAB SCALE TWIN SCREW EXTRUDER SYSTEM TSE EXTRUDERS POLYMERS POLYMERS EXTRUDERS Micro parallel twin screw pelletizer is composed of micro twin screw extruder, micro pelletizer unit Screw elements can be combined freely according to material characteristics The shell adopts clamshell design, which is convenient for users to clean screw, especially suitable for frequent formula switching Efficient and optimized temperature control management system provides high precision temperature control Large torque servo motor drive, can provide constant torque output within the full speed range, high and low speed running free adjustment, from dozens of grams to several kilograms of capacity arbitrary use Mini twin screw extruder usd PLC intelligent control, all information on the touch screen display adjustment The granulator is driven by servomotor, providing powerful power and equipped with strong and sharp cutting tools Micro twin screw extruder is compact in shape, occupies a small area and is easy to operate FOOD TSE POLYMERS FOOD EXTRUDERS Space-saving twin-screw compact extruder Six dosing options along the process area Hinged cylinder Patented liner removal: easy to clean Screw elements can be combined individually TSE PHARMA PHARMA PHARMA TWIN SCREW EXTRUDER Small batch size Easy cleaning and handling Removable liners Fast and accurate temperature regulation Multiple feeding openings (top and side) Modular system You have a specific type of problem or need a special configuration? FORMING FUNCTIONAL MODULE FORMING FUNCTIONAL MODULE FORMING FUNCTIONAL MODULE LAB SCALE SINGLE SCREW EXTRUDER SYSTEM FEATURES The small extruder can be used with a variety of modules to complete such processes as cast film, blown film, calendering, coating, laminating and MDO stretching. Main motor used servo motor, which can provide more stable extrusion performance Advanced PLC control and mobile touch screen operation ensure system stability and improve operation convenience. Gravimetric feeder is optional. Melt pump is optional. Professionally manufactured screw and barrelleads to high processing precision and quality. Servo motor produces high precise screw speed and powerful torque. APPLICATIONS Polymer melting, plasticizing and extruding. Optimization of processing parameters Producingcast film, sheet and tube/pipe with corresponding dies. Optional melt pump or static mixing device can be used to improve plasticization effect Manual screen changer is optional to improve the purity and quality of melt. Small Machine Direction Orientor(MDO) & Casting film Machine Small Machine Direction Orientor(MDO) & Casting film Machine FEATURES It integrates casting, stretching, haul-off and winding functions. The casting roller lifting device helps to adjust die lip. Oil based heating system is adopted. Each roller is independently driven by servo motor. Adjustable gaps betweenstretching rollers to meet different technical requirements. On-line film stretching, haul-off and winding is available. Optional Mold Temperature Controller and Water Chillerare available. Optional air knife or electrostatic adsorption device help to remove the air between film and roller surface. Optional waste trimming collection device improves winding quality. Optional constant tension winding device produces smooth film and high quality. Optional pattern roller/matte roller can be used for different surface treatments. APPLICATIONS New formula development. Novel functional film preparation. Film casting performance test. Masterbatch dispersion test. Cast film stretching test. Small Extrusion Laminating Machine Small Extrusion Laminating Machine FEATURES Small Extrusion Laminating Machine all rollers are independently driven by servo motor. Small Extrusion Laminating MachineCombined with a small single screw extruder or a small twin screw extruder, then can make a set of extrusion laminating line, or you can choose a mini type extrusion laminating machine. Chrome coated and mirror polished roller with 304 stainless steel shaft guarantees reliable quality and high surface quality of film. Rollers are heated by Mold Temperature Controller and heat conduction oil to maintain uniform roller surface temperature. APPLICATIONS Film lamination for different kinds of films. Optimization of laminating parameters. Polymer film laminating performance research. New laminating formula development. Preparation and process technology research offunctional multilayer laminated film. Small Calendering Machine Small Calendering Machine FEATURES Lab Small Three-Rolls Calendering Machine can nonstandard designed, two rolls, three rolls, or four rolls is optional. Combined with a small single screw extruder or a small twin screw extruder , then can make a set of small extrusion calendering line , which can making calender sheet forming process. Three rollers are independently driven by servo motor, Linear guide rail is applied to guide the up or bottom roller for adjusting the gap between rolls. Small calender machine combined with Single Screw Extruder and sheet die, a Sheet Extrusion Line is obtained. Chrome coated and mirror polished roller with 304 stainless steel shaft guarantees reliable quality and high surface quality of film. It integrates film casting, trimming, flatting and winding. Optional touching screen can independentlycontrol this unit controllable. Optional Mold Temperature Controller and Water Cooler makes precise temperature control of the roll. Optional air knife or electrostatic adsorption device removes the air between film and roll surface. Optional trimming collection device improves winding quality. Small calender machine optional constant tension winding device produces smooth film and high quality. APLICATIONS Lab Small Three-Rolls Calendering Machine suit for new formula development. Polymer calendaring performance test. Optimization of calendaring processing parameters. Optional fatten roll/matte roll finishes different film surface treatments. Lab Small Cast Film Machine Lab Small Cast Film Machine FEATURES Small Cast Film Machine Each roller is independently driven by servo motor, combined with a small single screw extruder or a small twin screw extruder, then can make a set of small extrusion casting and coating line,can making cast film forming process. Or you can choose the mini type cast film machine. Chrome coated and mirror polished roller with 304 stainless steel shaftguarantees reliable quality and high surface quality of film. Anodized treated aluminum alloy flatten roller smoothes the film. Along with Single Screw Extruder and film casting die a Film CastingLine forms. It integrates film casting, trimming, flatting and winding. The gap between the casting roller and the die keeps variable by adjusting the height of casting roller. Optional touching screen can independentlycontrol this unit. Optional Mold Temperature Controller and Water Cooler for precise temperature control. Optional air knife or electrostatic adsorption device removes the air between film and roll surface. Optional trimming collection device improves winding quality Optional constant tension winding device producessmooth film and high quality. APPLICATIONS Small Cast Film Machine use for new formula development. Small Cast Film Machine can be used in conjunction with small single screw extruder, and small twin screw extruder. Optimization of processing parameters. Optional fatten roll/matte roll finishes different film surface treatments Lab Small Blown Film Machine Lab Small Blown Film Machine FEATURES The electrically liftedfilm frame makes it easy to lead the film and adjust the processing parameters. Equipped with retractable devicein the blown film frame for easy transport and move. Chrome coated and mirror polished roll with 304 stainless steel shaftguarantees reliable quality and high surface quality of film. A-bracketsteel ball positioning device makes it easy to adjust the inclined angle. APPLICATIONS Equipped with Single Screw Extruder anda film blowing die a Film blowing Line comes ou Film bubble cooling, pressing and curing. Take-off and winding the tubular film. New formula development. Film blowing performance test. Masterbatch dispersion performance test. Optimization of blown film processing parameters. Lab 3D Printer Filament Extrusion Lab 3D Printer Filament Extrusion FEATURES It is used for the polymer wire extrusion molding test. The development of winding neat rows. Process optimization, cost control and small-scale production. APPLICATIONS Using SIEMENS touch operation, real-time display of the running state, alarm information and system parameters. PID temperature control, the accuracy up to ±1℃. The traction unit using imported servo motor drive and is composed of the closed-loop control system with diameter measuring instrument, can quickly response to a host of speed change,which can quickly respond to the change of the speed of the extruder. Using imported servo motor drive, to ensure the tension balance, rolling smooth and tidy. Lab Rubber Extruder Machine Lab Rubber Extruder Machine FEATURES International brand variable frequency motor. Equipped with vaned side feedersimultaneously driven by the same motor. Oil heating to ensure accurate temperature control. The screw is chilled by internal cooling water channel. Optional screw designs for different materials. Durable high strength welded frame. APPLICATIONS Extrusion of universal rubber. Mixing and reactive extrusion of rubber with different ingredients. Extrusion of simple rubber profile. Rubber formula development. Optimization of rubber extrusion parameters. Small Heavy Type Two/Three - Roll Calender For Rubber Sheet Small Heavy Type Two/Three - Roll Calender For Rubber Sheet FEATURES Optimization of 3,4,5 roll. Blending of rubber/plastic and dispersion of ingredients. Plasticizing and mixing of rubber and plastics. Rubber / plastic formula development. Preparation of rubber/plastic sheet. Optional embossing roller / matt roller for different sheet surface treatments. Surface treatments for rubber/plastic sheet. Optimization of rubber calendaring parameters. APPLICATIONS Each roller is independently driven by servo motor. Chrome coated mirror roller with 304 stainless steel shaft guarantees reliable quality and excellent film appearance. Optional electric /oil heating according to different processing conditions. Optional Mold Temperature Controller ensures fine surface and axial temperature distribution. The gaps between the three rolls can be adjusted manually. Optional calendaring rolls: 3, 4, 5 or tailored. High strength aluminum alloy frame makes it light, beautiful and durable. Two Roll Mill Two Roll Mill FEATURES Each roller is independently driven by servo motor. Chrome coated mirror roll with 304 stainless steel shaft guarantees reliable quality and excellent film appearance. Auto shutdown protection cover. Optional electric/oil heating method. Optional Mold Temperature Controller ensures fine roll surface temperature distribution. The gaps between rollers can be adjusted manually with mechanical ruler as a reference. High strength aluminum alloy frame makes it light, beautiful and durable. 304 stainless steel desktop APPLICATIONS Rubber/plastic formula development. Mixing and plasticizing of rubber and plastics. Rubber mixing and vulcanization. Extrusion of conventional rubber. Preparation of rubber/plastic sheet. Surface treatment for rubber/plastic sheet Optimization of rubber milling parameters.

  • 3D Pellet Printer| Polartek Poli̇mer Araştirma Teknoloji̇leri̇ | İstanbul

    3D Printer, 3DPellet Printer, Granule Printer, 3D Filamet,piocreate printer INDUSTRIAL PELLET 3D PRINTER G5 Ultra Pellet 3D Printer Desktop, Built Volume: 500×500×400mm Cut your material costs by more than 60% by printing with Plastic pellets and recycled plastics instead of filament. For a wide range of applications, 3D printing with pellets and shredded recycled plastic is a financial and environmental win-win. Nozzle Temperature up to 400℃ Rapid Heating of Hot Bed up to 120℃ Screw Extruder Design Suitable for More Materials Learn More G12 Pellet 3D Printer Large Scale, Built Volume: 1200×1000×1000mm The G12 Pellet 3D Printer is a large-format pellet extrusion printer capable of printing medium-to-large format parts. Nozzle Temperature up to 450℃ Rapid Heating of Hot Bed up to 120℃ High Flow Screw Extrusion Powerful Servo Motor Learn More G40 Pellet 3D Printer Large Scale, Built Volume: 3725×2500×1330mm The G40 Pellet 3D Printer, PioCreat’s largest industrial printer, is a versatile and reliable industrial additive and CNC five-axis manufacturing integrated Machine Large Working Space Workbench Design CNC Five-axis Head High Flow Screw Extrusion Learn More What is pellet 3D printer? Fused granulate fabrication (FGF) is an Screw extrusion-based 3D printing technique where plastic pellets are fed and extruded through a nozzle. FGF may be referred to as Fused Granulate Fabrication, Fused Particle Fabrication, or Pellet 3D Printing. What is the different between FGF and FFF 3D printing? FGF and FFF 3D printing differ primarily in material use. FGF uses melted plastic pellets, offering stronger extrusion and suitability for large industrial parts, lower costs, and environmentally friendly production. FFF uses plastic filaments, which can suffer material performance loss and filament breakage. Which materials can be used with a pellet 3D printer? Pellet 3D printers offer outstanding material adaptability, supporting both traditional commercial thermoplastics and recycled materials like PLA, ABS, PETG, and TPU. Additionally, they are compatible with popular carbon fiber-reinforced materials for FGF printing, including PC-CF, PA-CF, PLA-CF, and ABS-CF. Are pellets cheaper than filament? Pellets are cheaper than filament not only because one processing step is eliminated but also because pellet-form plastics are used in injection molding and other types of manufacturing already, so the market for pellets is huge, which keeps prices low. What are the advantages of Pellet 3D printers? Pellet 3D printing reduces costs by 60–90% compared to filament, offers high extrusion volume and stable feeding for efficient, large-format printing, and allows for a wide range of thermoplastics with customizable color options during printing, ideal for industrial use. What is the extrusion volume of PioCreat pellet 3D printers? The G5Ultra offers a maximum extrusion volume of 0.8 kg/h, the G12 reaches 5 kg/h, and the G40 delivers up to 25 kg/h—significantly surpassing the 40–50 g/h extrusion volume typical of FDM 3D printers.

  • LAB INJECTION | POLARTEK POLIMER

    LAB INJECTION BOY XXS The flexible BOY XXS proves its advantages especially in the production of prototypes, in small series, e.g. in the production of spare parts and in the manufacture of micro to small parts. BOY XS The BOY XS is a development from BOY – an injection moulding machine designed with well-proven technology and all the merits of our larger machines. BOY 22 A PRO The BOY XS is a development from BOY – an injection moulding machine designed with well-proven technology and all the merits of our larger machines.

  • SPECIAL PRODUCTION MACHINERY | POLARTEK POLIMER ARASTIRMA TEKNOLOJILERI

    Extrusion, Bi Component Extrusion, Melt Blown Extrusion, Nonwowen Extrusion, Mono Filament Extrusion, 3D printer Filament Extrusion, Acoustic Mikser, Mikser, Twin Screw Extruder, Twin Screw Food Extruder, Twin Screw Pharma and Hot Melt Extruder, Homogenizer. 3D PRINTER FILAMET PRODUCTION LINE 3D PRINTER FILAMENT LINE The diameter accuracy up to ±0.02mm We also have a mature plan to produce peek, PEK and other high-temperature materials Using SIEMENS touch operation, real-time display of therunning state, alarm information and system parameters PID temperature control, the accuracy up to ±1℃ Pressure closed loop control is used to improve the stability of extrusion pressure and the uniformity of the 3D printer filament The traction unit using imported servo motor drive and is composed of the closed-loop control system with diameter measuring instrument, which can quickly respond to the change of the speed of the extruder, so as to achieve the requirement of the accuracy The use of special winding tension transducer, to ensure the tension balance, rolling smooth and tidy, to avoid the phenomenon of knot Remote monitoring can be achieved for you to build an intelligent automatic to provide convenient conditions MASK DISPOSABLE SURGICAL MASK PRODUCTION LINE FACE MASK MAKING MACHINE The face mask consists of double-layer non-woven cloth in which filter layer, nose bridge bar and face mask belt is set. Production line composed of a mask body machine and three ear band composed of welding machine, the machine is easy to operate, the use of PLC programming control, realized the automatic unwinding, automatic transport, cut off the nose bridge bar, face mask edge welding, ultrasonic fusion, molding cut, ear welding such as the whole process from moving, 24 hours at full capacity up to 100.000 / per day. This machine is easy to operate and easy to debug. Users only need to watch the video to learn, and then they can debug autonomously, so that the machine can be put into use as soon as possible. Feature 1. Ultrasonic melting technique, single man operation. 2. Automatic working from feeding to nose-wire insert, sealing, cutting finished products. 3. Machine frame adopts aluminum. Anti-rust, durable, easy cleaning and neat.

  • INJECTION old | POLARTEK POLIMER

    LABORATORY INJECTION BOY XXS The BOY XXS is a development from BOY - an injection moulding machine designed with well-proven technology and all the merits of our larger machines The difference: the BOY XXS is even more compact and thus offers new possibilities for micro and sprueless single-cavity injection-moulding in modern tabletop construction. The mould fixing platens are specially designed to fit standard bolsters plate systems of most of the well known bolster manufacturers for micro moulds. The BOY XXS is not equipped as common with this size injection moulding machines with a plunger type injection but with a reciprocating plasticizing screw with diameters from 8 to 18 mm working after the "first in first out" principal and with specific injection pressures up to 2.750 bar. The intelligent design is ideally suited for the requirements of micro injection moulding. A 8 mm plasticizing unit assures shortest residence times - a great advantage for considerate processing of temperature-sensitive materials. PILOT INJECTION BOY 35 E The BOY 35 E is a four-tie bar, fully hydraulic reciprocating screw injection moulding machine with two-platen clamping unit and swivel-out injection unit. With its rigid clamping system and the high efficiency of the injection unit, the well-proven injection moulding machine is ideally suited for the production of precision parts within a narrow tolerance range. With a required floor space under two square metres, the BOY 35 E is more than just the most compact machine of its type; the price/performance ratio, too, is unparalleled. With the indisputably lowest machine hour rates, the BOY 35 E is in no danger of having its top position threatened. Six different sizes of injection units combined with six different screw diameters allow individual adaptation of the machine performance, according to the processing needs. BIG TYPE INJECTION BOY 80E The BOY 80 E provides 800 kN clamping force. Given the easy handling of the machine, the users of the BOY 80 E enjoy maximum flexibility. The new machines of the "E" series are the top models of the range. Because of the servo-motor pump drive, they are superior to comparable competitors' machines. BOY has managed to achieve or even top the positive features of electro-mechanical machines while simultaneously eliminating their disadvantages. Once more, BOY has proven their leading role and innovative strength regarding energy saving technologies, achieving yet another decisive breakthrough. In the standard execution of this injection moulding machine already a variety of functions are included. The BOY injection moulding machine equipped with the servo-motor pump drive and the Procan ALPHA® 4 has 800 kN clamping force.

  • DRY AIR COMPRESSOR | POLARTEK POLIMER ARASTIRMA TEKNOLOJILERI

    Ultra Silent Dry Air Compressor, AAS Compressor, ICP Compressor, Gas Generator Compressor ULTRA SILENT OIL LESS DYR AIR COMPRESSOR WHENEVER YOU NEED REAL DRY AIR WITH LOW NOISE One of the indispensable machines we use every day in our homes, workplaces, Laboratories, Hospitals, Factories are compressors. Sometimes it is used only for pushing a small piston or for therapeutic treatment in a dental unit, in a roadwork, sometimes in paint or in the production of many different products of many factories. However, the biggest problem of these indispensable machines is NOISE. Many manufacturers try to reduce this noise by using various methods. Polartek Compressors are oil-free type compressors manufactured with the latest technology to serve many different purposes. With a sound level of only 59 decibels, it can meet the needs of all professionals seeking quality and quietness. A part from standard products, we also have different sizes for your needs. Our compressors, which will serve at least 10 years when used in accordance with the instructions for use, are covered by a 2-year full warranty. All our compressors can be fitted with traps (traps), which are necessary in the analyzers, desiccant, moisture trap, oxygen scavenger, or medium but traps to hold unwanted gases. BAY 50 AIR COMRESSOR Automatic drain system and pressure switch Control for trouble free operation High performance and quiet operation High quality components All parts used in Polartek's compressors pass Strict quality control Air filtration for clean air everytime High Pressure (10 bars) Electrostatically powder coated cover Plated fittings for maximum corrosion resistance AIR DRAYER Low pressure drop design Power consumption automatic dew point control and reduced Automatic reliable solenoid operated drain valve APPLICATIONS AAS DENTAL APPLICATION HOT MELT EXTRUSION ICP-OES ICP-MS LC-MSMS MEDICAL APPLICATIONS

  • News (All) | POLARTEK POLIMER

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  • News

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